Introduction
Our Telescopic Cylinders with Integrated Position Sensors represent the next evolution in precision linear actuation, combining space-saving telescopic design with real-time position feedback for intelligent motion control. Engineered for applications where compact stroke length, high force density, and closed-loop positioning are critical, these advanced hydraulic/pneumatic cylinders deliver unmatched performance in mobile equipment, industrial automation, and heavy-duty material handling.
Key Features & Benefits
1. Space-Optimized Telescopic Design
5-stage telescoping mechanism provides 4:1 stroke-to-retracted ratio
Bore sizes from 50mm to 200mm (2"-8") with 25-300kN force capacity
Low-profile mounting options (trunnion, flange, clevis)
2. Integrated Sensing Technology
Embedded magnetostrictive/LVDT sensors with ±0.1mm repeatability
IO-Link, CANopen, or analog output (4-20mA/0-10V) options
IP67-rated electronics withstand shock/vibration (20g/10-2000Hz)
3. Robust Performance Characteristics
250 bar operating pressure (3625 psi) hydraulic models
Corrosion-resistant coatings (Hard Chrome Plating or Nitrocarburizing)
-40°C to +120°C operational range with high-temp seal kits
4. Smart Connectivity Features
Predictive maintenance capability via load cycle counting
Collision detection through pressure/position correlation
Wireless Bluetooth configuration (optional)
Technical Specifications
| Parameter | HTS-80 Series | HTS-150 Series |
|---|---|---|
| Max Stages | 3 | 5 |
| Bore Size | 80mm | 150mm |
| Stroke | 1.2-2.4m | 2-5m |
| Max Speed | 0.5m/s | 0.3m/s |
| Position Resolution | 0.05mm | 0.1mm |
| Sensor Type | Magnetostrictive | LVDT |
Industrial Applications
✔ Mobile Machinery: Dump truck lifts, crane booms
✔ Press Automation: Die height adjustment
✔ Energy Sector: Wind turbine pitch control
✔ Material Handling: Scissor lift positioning
✔ Steel Production: Ladle tilt mechanisms
Why Choose Our Smart Telescopic Cylinders?
✔ 40% Space Savings vs traditional multi-cylinder setups
✔ Eliminates External Sensors – Reduced failure points
✔ Industry 4.0 Ready – Direct PLC integration
✔ Lifecycle 2X Industry Standard – 500,000 cycle rating
Installation & Maintenance
Pre-calibrated plug-and-play installation
Tool-less sensor replacement in field
Condition monitoring ports for oil analysis
Regenerative circuit options for energy recovery
Certifications & Compliance
ISO 6020/2 (Hydraulic Cylinders)
DIN ISO 3320 (Fluid Power)
ATEX Category 3 (Explosive Environments)
CE, UKCA, NR12 (Safety)
Conclusion
For engineers designing compact, intelligent linear motion systems, our instrumented telescopic cylinders deliver unprecedented combination of space efficiency, precision feedback, and connectivity. The integrated sensing technology transforms traditional hydraulic/pneumatic systems into smart, data-generating components for predictive maintenance and Industry 4.0 applications.
Request our engineering whitepaper on "Closed-Loop Control Strategies for Telescopic Actuators" or configure your custom solution online today!
